NAVI Titanium titanium anode basket is a fabricated electrode carrier that holds auxiliary electrode material securely during electrochemical processing. Its open basket geometry promotes electrolyte circulation and helps maintain a more even current field around suspended anode media. Of particular interest for buyers is the connection detail: reinforced rims, lifting hooks, and conductive contact points can be tailored to reduce deformation and contact resistance during repeated cycles. Basket dimensions can also be matched to tank depth, rack spacing, and operating current.
Solution of NAVI Titanium
Featuring a tubular electrode structure, this coated electrode assembly from NAVI Titanium integrates multiple functional elements into a complete operating system. The specification chart below presents essential parameters, including dimensions, connection methods, and material characteristics, helping customers evaluate product suitability, select suitable configurations, and identify the right solution for different equipment layouts and working conditions.
NAVI Titanium presents an electrode carrier engineered for controlled electrochemical operation. The illustrated assembly highlights its open-grid geometry, reinforced perimeter, and conductive suspension points, which collectively influence electrolyte circulation, current distribution, and mechanical positioning. From an engineering perspective, dimensional accuracy at the contact areas is particularly important because localized resistance and uneven loading may affect electrode performance during prolonged plating cycles.
Application
Titanium anode basket from NAVI Titanium originated as a durable alternative to rapidly consumed metallic holders used for carrying conductive feedstock. Over time, it became an essential assembly wherever uninterrupted electrical contact and controlled material consumption were necessary. Its open-mesh structure securely retains metal filling materials while allowing electrolyte circulation and continuous electron transfer from the power source. This arrangement limits particle escape and simplifies periodic replacement. Today, it is commonly selected for copper electrorefining, where copper feedstock gradually dissolves, and water descaling equipment, where conductive filling materials assist mineral deposit control in circulating water facilities.
Copper electrorefining depends on insoluble metal carriers that withstand sulfuric acid electrolytes while supporting uninterrupted metal dissolution. The anode baskets holds high-purity copper nuggets or phosphorized copper balls, allowing the feedstock to dissolve at a controlled rate and continuously replenish copper ions inside the electrolyte. Fabrication normally uses Grade 1 or Grade 2 metal expanded mesh with apertures of 6 × 3 mm to 12 × 6 mm and material thicknesses from 0.8–1.5 mm. Reinforced frames, suspension hooks, fastening components, and optional polypropylene filter bags confine residual particles, limit sludge dispersion, simplify periodic cleaning, and accommodate refinery tanks of different dimensions, capacities, and busbar arrangements.
2.Water Descaling
Water descaling equipment from NAVI Titanium is installed in cooling towers, condensers, heat exchangers, boilers, circulating pipelines, and make-up water facilities to reduce mineral deposits without excessive chemical dosing. Inside these installations, the basket serves as a conductive holder for filling materials, allowing continuous mineral removal throughout water circulation. Fabrication generally adopts Grade 1 metal expanded mesh, strengthened edge frames, heavy-duty hanging hooks, and customized dimensions selected according to tank volume, flow rate, and electrical loading. The open-mesh structure promotes unrestricted liquid movement, supports even contact between water and filling materials, reduces sediment accumulation, shortens maintenance intervals, and accommodates continuous service across utility water facilities in manufacturing plants, power stations, and commercial buildings with NAVI Titanium support.
Purchasing guide
Quality control(QC)
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Manufacturing process
Advantages
Titanium anode basket from NAVI Titanium combines robust mechanical construction with flexible material handling capabilities to support continuous metal consumption in demanding production environments. Continuous welding, reinforced structural members, and double-contact suspension connections maintain geometric integrity during repeated loading and replacement. Multiple mesh patterns accommodate different filling materials while balancing particle retention with unrestricted electrolyte circulation. Together with optional heavy-duty components and customized dimensions, these structural characteristics reduce material loss, support uninterrupted electrical contact.
1.Annual Corrosion Below 0.02 mm
The basket material exhibits an annual corrosion rate below 0.02 mm, allowing prolonged service life even under aggressive electrolyte exposure. Minimal material loss reduces replacement frequency, lowers maintenance expenditure, and helps maintain structural integrity throughout extended production schedules. This characteristic contributes to lower ownership costs while supporting continuous manufacturing without frequent component renewal.
2.5–8% Lower Voltage Drop
Excellent electrical conductivity minimizes resistance throughout the current path, reducing voltage loss by approximately 5–8%. Lower electrical consumption contributes to reduced power expenditure while supporting higher loading capacities. This advantage becomes particularly valuable in installations operating with substantial electrical output, where even small reductions in voltage translate into measurable energy savings.
3.Over 30% Less Sludge Formation
Uniform dissolution of metallic filling materials significantly decreases impurity release into the electrolyte, reducing sludge generation by more than 30%. Cleaner electrolyte circulation extends bath service intervals, decreases filtration frequency, and helps maintain consistent metal availability. Lower residue accumulation also reduces cleaning workload and minimizes interruptions associated with routine maintenance.
4.Heat Resistance Up to 400°C
The uncoated basket retains its structural integrity at temperatures reaching 400°C, making it suitable for elevated-temperature manufacturing environments. Even under substantial electrical loading and continuous thermal exposure, the framework resists distortion, softening, and dimensional variation. This capability allows uninterrupted use in demanding production lines where conventional metallic holders may experience premature deformation or structural failure.
A rigid framework formed through continuous welding joins the mesh, reinforcing bands, side channels, bottom section, and suspension hooks into a single load-bearing assembly. NAVI Titanium manufactures each basket with strict fabrication control to achieve consistent joint quality and structural uniformity. This construction minimizes localized stress concentration during repeated filling, lifting, transportation, and routine servicing. Double-contact hanging hooks maintain secure electrical connection while distributing mechanical force more evenly across the upper frame. Reinforced side members and strengthened bottom sections help preserve dimensional accuracy when carrying substantial metal charges, reducing deformation and extending usable service intervals.
2.Versatile Material Containment
NAVI Titanium offers multiple mesh configurations with different opening ratios, allowing basket selection according to metal size, loading quantity, and circulation characteristics. Mini-expanded mesh balances particle retention with liquid passage, larger openings accommodate oversized metal pieces, while perforated panels provide greater structural strength for demanding environments. Optional loading chutes simplify material replenishment, and reinforced hanging components support higher electrical loading capacities. Four-sided mesh construction promotes unrestricted electrolyte movement around the filling material while reducing particle escape. This structural combination supports cleaner electrolyte management, convenient maintenance routines, flexible filling arrangements, and consistent material utilization across installations of varying capacities.
Quality Traceability
Each order can be assigned a batch number to connect key records throughout the production cycle. Material records provide information about the supplied base material and its corresponding batch. Processing records can be linked to the specified dimensions, forming details, connection requirements, and other approved specifications. Coating records can then be associated with the same batch reference, allowing buyers to trace the relevant surface treatment information without relying only on the final appearance. This record chain gives purchasing teams a clearer basis for checking repeat orders and reviewing the history of a specific shipment.
Inspection Record, Batch Number & COA
Before dispatch, inspection records can be linked to the corresponding batch number and production specifications. Checks may cover dimensions, surface condition, coating requirements, connection details, and other buyer-defined criteria. A COA can be supplied when requested, providing key inspection information for order verification and incoming acceptance. By connecting the material record, processing record, coating record, inspection record, batch number, and COA under the same order reference, NAVI Titanium provides a more transparent traceability path from the initial material stage through final delivery.
Product development
The round type features a cylindrical profile that surrounds metallic filling materials from every direction, creating balanced material distribution inside the basket. This geometry allows unrestricted electrolyte movement through the mesh while reducing localized accumulation of undissolved pieces near the sidewall. Circular construction also distributes mechanical loading more evenly during lifting and handling, helping preserve geometric accuracy after repeated refilling. It is particularly suitable for vertical tanks, narrow installation spaces, and suspension arrangements where symmetrical loading and unrestricted liquid circulation are primary considerations.
2.Rectangular Type
The rectangular type from NAVI Titanium provides greater internal volume within a limited installation footprint, allowing larger filling capacity without increasing occupied tank space. Straight side channels accommodate reinforcing members, heavy-duty suspension hooks, and continuous weld joints, producing excellent structural rigidity during repeated loading cycles. Its elongated profile simplifies placement along busbars and permits multiple baskets to be positioned at uniform intervals. This configuration is particularly suitable for large production lines requiring consistent spacing, convenient material replenishment, and straightforward maintenance access throughout the installation.
The Semi-Round Type of the titanium anode basket combines the compact characteristics of a flat-sided structure with the circulation benefits of a curved profile. One flat face allows close positioning against tank walls or adjacent components, while the rounded section encourages smoother electrolyte movement around metallic filling materials. This geometry reduces unused installation space without significantly restricting liquid exchange. The balanced shape also simplifies handling during basket replacement and material replenishment, making it suitable for layouts where available clearance is limited but adequate filling capacity remains essential.
4.Barrel Type
The barrel type from NAVI Titanium incorporates a larger internal chamber intended for substantial quantities of metallic filling materials. Expanded storage volume reduces refilling frequency, supporting continuous production schedules with fewer maintenance interruptions. Reinforced bands, strengthened hanging members, and heavy-gauge mesh accommodate increased loading without excessive deformation. The rounded body encourages liquid circulation throughout the entire filling area, helping maintain consistent material exposure from top to bottom. This configuration is commonly selected for installations demanding higher material capacity, heavier electrical loading, and extended production cycles.
FAQ
1. Can you provide pre-sales assistance for customized orders?
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Yes. Customers can send drawings, dimensions, current requirements, or application details to our team. We review the information before quotation and can recommend suitable specifications, connection methods, and coating options according to the intended operating environment.
2. Can you produce baskets according to customer drawings?
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Yes. Custom dimensions are available for different tank layouts and installation methods. Customers may provide drawings, samples, or basic dimensional requirements. Our team will review key details such as overall size, mesh opening, mounting points, and electrical contact areas before confirming the order.
3. Which markets do you export to?
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Our products have been supplied to customers in the United States, Russia, Japan, Germany, and other overseas markets. Applications cover electroplating, chlor-alkali processing, hydrometallurgy, power generation, environmental applications, and new-energy manufacturing. We are familiar with international order communication, export documentation, and shipment coordination.
4. Are you a manufacturer or a trading company?
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We operate as an integrated manufacturing and trading company. Since 2008, NAVI Titanium has focused on titanium-based electrochemical products for more than 15 years. Customers can communicate directly with our sales and technical teams, reducing unnecessary communication between multiple suppliers during the purchasing process.
5. What information is needed to request a quotation?
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Only need to provide the item name, required dimensions, quantity, and intended application when available. If drawings or existing specifications are provided, we can review them before preparing a quotation. The purchasing process normally covers specification confirmation, technical communication, price evaluation, order follow-up, and shipment coordination.
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