NAVI Titanium sintered polyethylene sheet is a high-performance porous filtration and fluid distribution element made of UHMWPE / HDPE powder via high-temperature sintering, with zero adhesive addition and zero fiber shedding. It delivers stable micron-level filtration precision, excellent acid and alkali corrosion resistance, and supports repeated backwashing regeneration, widely used in industrial filtration, fluidized bed air distribution, new energy battery production and food & pharmaceutical processing scenarios. As an in-house manufacturer with 18 years of porous material production experience, we supply standard stock sheets with 24-hour fast delivery, and fully custom sheets cut to your exact drawings.
Solution of NAVI Titanium
NAVI Titanium applies controlled polymer processing to produce polypropylene forms with carefully defined permeability, surface characteristics, and dimensional profiles. Material behavior is governed by resin grade, thermal history, particle bonding, and internal passage geometry.
Gas Filtration Selection Quick Reference
Many overseas buyers' impression of sintered polyethylene sheet is limited to liquid precision filtration. In fact, its porous connected structure also has unique advantages in gas phase conditions - stable pressure drop, high dust retention rate, no fiber shedding, pulse blowback regeneration, and compared to sintered metal filter plates, its weight is only 1/5 and cost is 40% -70% lower. Its cost-effectiveness advantage is extremely obvious in non high temperature (PE grade ≤ 80 ℃, PP grade ≤ 90 ℃) gas-solid separation scenarios. We have summarized the common gas filtration models in the table below for reference.
| Working Condition Characteristics | Recommended Material Grade | Suggested Thickness | Key Selection Considerations |
| Room temperature, general dust, non-corrosive | Standard PE Grade | 5-10mm | Prioritize dust holding capacity and back-blow regeneration performance |
| Moisture-laden, oil-laden, sticky dust | PP Grade | 8-15mm | Smooth surface resists adhesion, compatible with online pulse cleaning |
| Gas temperature 70-90℃ | PP Grade | 10-20mm | Must confirm the maximum continuous working temperature limit |
| Acidic / alkaline / organic solvent gas | PVDF Grade | 5-15mm | Chemical compatibility comes first, medium composition required |
| Flammable and explosive dust environment | Anti-static Modified Grade | 10-20mm | Surface resistance controlled at 10⁶ ~ 10⁹ Ω |
| Pharma / food / electronic high cleanliness | Food & Pharma Grade or Electronic Grade | 3-10mm | Clean room packaging and leaching test reports required |
| High differential pressure (＞0.6MPa) | With Reinforced Supporting Frame | 15-20mm | Must evaluate pressure differential and support structure |
Purchasing guide
Quality control (QC)
NAVI Titanium builds batch-level inspection and documentation directly into the delivery process, so every shipment can be verified against the technical requirements agreed at the quotation stage - covering material grades, dimensional results, coating or surface conditions, and specified performance data. These records also give buyers a practical reference for incoming inspection, production traceability, repeat orders and quality reviews. For customized orders, drawings, material specifications, inspection criteria and shipment records can all be bundled into the project documentation, providing procurement and engineering teams with a clearer basis for evaluating what they actually receive.
Manufacturing Process
Typical Manufacturing Flow:
Raw Material Selection
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Powder Preparation
2
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Particle Classification
3
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Blending
4
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Mold Filling
5
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Pre-Compaction
6
Thermal Fusion
7
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Controlled Cooling
8
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Demolding
9
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Multi-Channel Shipping
10
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Dimensional Inspection
11
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Final Cleaning & Packaging
12
NAVI Titanium Core Performance Advantages
NAVI Titanium sintered polyethylene sheet is manufactured via high-temperature powder sintering without any adhesive, forming a uniform interconnected porous structure, outperforming both traditional solid plastic sheet and sintered metal sheet in targeted scenarios:
Compared with sintered titanium/stainless steel sheet, the material cost is 50%-70% lower, while the corrosion resistance in non-strong oxidizing acid/alkali scenarios is equivalent, delivering far higher cost performance for general industrial filtration use.
The monolithic sintered structure completely eliminates fiber shedding, no adhesive or impurity precipitation, perfectly matching high cleanliness requirements for food, pharmaceutical and new energy scenarios, avoiding product contamination risks.
Pore size and porosity are precisely controlled during the sintering process, with flow deviation across the entire sheet less than 8%, ensuring uniform fluid distribution without dead zones, which is ideal for fluidization, aeration and fluid distribution applications.
The lightweight plastic material is only 1/5 the weight of metal sintered sheet, can be easily cut, punched, welded and assembled on site, greatly reducing installation labor cost and equipment load.
Supports repeated backwashing, ultrasonic cleaning and chemical cleaning regeneration, service life is 3-8 times longer than disposable filter paper, filter cloth and melt-blown media, reducing long-term consumable cost by over 60%.
NAVI Titanium Structured Core Parameter Table
| Parameter Item | Detailed Specification |
| Full Product Name | Sintered Polyethylene Sheet |
| Optional Material | UHMWPE (Ultra High Molecular Weight Polyethylene), PE (Polyethylene), PP (Polypropylene), PVDF (Polyvinylidene Fluoride) for corrosive scenarios |
| Standard Available Thickness | 1mm ~ 50mm, custom thickness available |
| Standard Sheet Size | Maximum size up to 1200*1200mm, arbitrary custom cutting size supported |
| Filtration Accuracy Range | 0.5μm ~ 200μm, precision adjustable via powder grading and sintering process |
| Porosity Range | 30% ~ 60%, uniform pore distribution with error ≤ 5% across the whole sheet |
| Maximum Operating Temperature | PE grade: up to 80℃; PP grade: up to 90℃; PVDF grade: up to 120℃ |
| Pressure Resistance | Up to 1.0MPa, can be reinforced with supporting frame for high pressure scenarios |
| Core Performance | Zero fiber shedding, acid and alkali corrosion resistance, low flow resistance, support repeated backwashing regeneration |
| Supported Certification | ISO 9001, food contact material certification available for food/pharma grades |
| Custom Service | Full OEM/ODM on material, size, thickness, pore size, shape, surface treatment, exclusive batch COA provided for each order |
Full dimensional customization capability module
Every batch of sintered polyethylene sheet goes through 6 strict QC checks before delivery, with all data recorded and traceable:
Raw material inspection:
All incoming polymer powder is tested for melt index, impurity content and particle size distribution, unqualified raw materials are 100% rejected.
Sintering process control:
Temperature, pressure and holding time are monitored in real time during the sintering process, parameters logged for each production tray.
Dimensional check:
Thickness, flatness and dimensional tolerance are strictly controlled within ±0.1mm to ensure perfect installation fit.
Performance testing:
Bubble point test, permeability test and porosity test are conducted for each batch to ensure filtration precision meets requirements.
Cleanliness inspection:
For food/pharma/electronic grade products, we conduct particle shedding test and extraction test to ensure no harmful substances precipitate.
Final packaging inspection:
Appearance check before packaging, avoid surface scratches and edge defects, products are cushioned and sealed to prevent damage during transportation.
Delivery and after-sales module
Delivery efficiency:
Standard specification sheets are in stock and shipped within 72 hours; custom cut and custom produced orders have a production lead time of 7-10 days, 40% faster than the industry average.
Shipping terms:
We support FOB, DAP, DDP and other international trade terms, cooperate with high-quality international logistics providers to ensure safe and fast delivery to your factory.
After-sales support:
We provide 12 months quality warranty for all products, offer technical guidance on installation, cleaning and maintenance throughout the product lifecycle, and respond to any after-sales issues within 24 working hours.
FAQ
Q: What is the difference between sintered plastic sheet and ordinary perforated plastic sheet?
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A: Sintered plastic sheet has a uniform interconnected microporous structure across the whole board, with controllable micron-level filtration precision and uniform flow distribution, while ordinary perforated plastic sheet only has drilled large holes, no micron-level filtration capability, and flow distribution is uneven.
Q: Can sintered plastic sheet be welded with other plastic components?
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A: Absolutely. We support full customization of outer diameter, length, pore precision, end interface type and outer surface groove structure. Even small-batch lab sample orders are accepted with no strict minimum order quantity requirement. Simply provide your working condition parameters or design drawings, and you will receive your exclusive customized solution within 48 hours.
Q: Can sintered plastic sheet be reused after clogging?
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A: Yes. It supports multiple regeneration methods such as water backwashing, gas back-blowing, ultrasonic cleaning and chemical cleaning, after cleaning, the filtration performance can be restored to more than 90% of the new product, and it can be reused dozens of times under proper maintenance.
Q: Do you provide food contact grade sintered plastic sheet?
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A: Yes. Our food grade sintered PE/PP sheets comply with FDA and EU food contact material standards, with complete food safety certification documents, suitable for food, beverage and drinking water treatment scenarios.
Q: What is the minimum order quantity for custom shaped sintered plastic sheet?
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A: For standard size and thickness specifications, we accept small batch orders of 1 piece for lab testing; for special material or custom thickness requirements, please contact our sales team for specific MOQ confirmation.
【NAVI Titanium ® | Established in 2008, Baoji's local full stack independent production and sintering porous plastic board source factory】
The core technology team has an average of over 15 years of experience in the research and mass production of porous polymer materials. The entire process has passed ISO 9001 quality system certification, and the products are exported to more than 30 countries and regions worldwide. We have provided customized sintered plastic board solutions to over 200 industrial customers worldwide.
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