Sintered Plastic Sheet

Sintered Plastic Sheet
Product Introduction:
1.Specification
Product name: Sintered Polyethylene Sheet
Internal Code: NAVI-2-084
Brand: NAVI Titanium®
General Shapes: Round, disc, sheet, tube, bar, cap or customization
Raw materials:
(1) PP — Polypropylene
(2) PE — Polyethylene
(3) PA — Polyamide
(4) PTFE — Polytetrafluoroethylene
(5) PVDF — Polyvinylidene Fluoride
Advanced fields of NAVI: Food & beverage processing, chemical processing, etc.
2.Purchasing guide
(1)Process
NAVI Titanium(since 2008) can process according to your design drawings
(2)Sample
Effective, economic, high quality
Only take the basic cost of molds for custom product, Sintering together for sample orders, Zero unqualified
(3)Technology support
Professional one-for-one service, welcome to contact us
Send Inquiry
Description
Technical Parameters

‌‌NAVI Titanium‌ sintered plastic sheets are built for buyers tired of fiber shedding, uneven air distribution and endless disposable filter costs. Made in our own ISO 9001 certified facility with ±5% pore precision, 30+ regeneration cycles and custom cutting to your drawing in 5-7 working days - in UHMWPE, PE, PP and PVDF grades for corrosive liquid filtration, fluidized bed plates, battery slurry and food-grade duty. Standard stock sheets ship within 24 hours, with thickness from 1mm to 50mm, sizes up to 1200×1200mm and filtration precision adjustable from 0.5μm to 200μm. Batch-level inspection documents come with every shipment, and single-piece lab samples can be prototyped before you commit to volume. Send your working conditions and get a material recommendation plus quote within 24 hours.

 

Solution of NAVI Titanium

 

Sintered Polypropylene Summary | NAVI Titanium

NAVI Titanium

 

NAVI Titanium

NAVI Titanium applies controlled polymer processing to produce polypropylene forms with carefully defined permeability, surface characteristics, and dimensional profiles. Material behavior is governed by resin grade, thermal history, particle bonding, and internal passage geometry.

Sintered Polypropylene Products | NAVI Titanium
Sintered Polypropylene Filters | NAVI Titanium
Sintered Polypropylene Discs | NAVI Titanium

Product Specifications (Stock vs Custom)

 

All dimensions and performance metrics are tested per ASTM F316 standard for porous plastic materials:

Specification Category
Standard Stock Specs (Ships in 24h)
Full Customizable Range
Available Materials UHMWPE (food grade), Standard PE, PP UHMWPE, HDPE, PP, PVDF, anti-static modified grade
Thickness 3mm, 5mm, 10mm, 15mm, 20mm 1mm to 50mm, with thickness tolerance ±0.1mm
Sheet Size 500x500mm, 1000x1000mm Up to 1200x1200mm, custom cut to any shape (disc, ring, custom profile)
Filtration Precision 5μm, 10μm, 20μm, 50μm, 100μm 0.5μm to 200μm, precision deviation ≤5% across full sheet
Porosity 40% standard 30% to 60%, adjusted to match flow rate requirements
Max Operating Temp 80°C (PE), 90°C (PP) Up to 120°C (PVDF grade)
Differential Pressure Rating 0.4MPa Up to 1.0MPa with optional reinforced frame
Compliance Industrial grade FDA food contact certified, RoHS compliant for electronic applications

Data for reference only

 

Purchasing guide

Sintered Polypropylene Purchasing | NAVI Titanium

Quality control (QC)

 

NAVI Titanium builds batch-level inspection and documentation directly into the delivery process.

PDF

Click to download

Manufacturing Process

product-1722-630

Click to read more

Quick Fit Check

 

We engineered this sintered plastic sheets around real industrial pain points, not to be a universal solution for every filtration job. To save you the back-and-forth of a trial order, here is a straight answer on exactly where it performs, and where another material will serve you better.

✅ Ideal if you need:

1. Projects needing fast, low-risk prototyping

Prototyping is usually where procurement timelines slip. A custom filter plate that has to be tooled from scratch, produced in a minimum batch of several hundred, and shipped from overseas turns a simple evaluation into a two-month commitment - and if the pore size or thickness turns out to be wrong, the whole batch is scrap.

We built our process to remove that risk:

Standard stock sheets ship within 24 hours of order confirmation‌ - thicknesses of 3mm, 5mm, 10mm, 15mm and 20mm in 500×500mm and 1000×1000mm sizes, in filtration grades from 5μm to 100μm, held in inventory for immediate dispatch. If you need to validate a concept this week, you are not waiting on a production schedule.

Custom cut and custom performance orders can be prototyped in small quantities‌, including a genuinely single-piece lab sample. There is no 500-piece or 1000-piece minimum hiding behind the word "customized" - you can order one sheet cut to your drawing, in your specified pore size, and test it on your actual equipment.

Prototy‌pe samples can be produced in roughly 5 working days, with test reports included, so you can verify dimensional fit, pressure drop and filtration performance before mass production begins. Nothing moves to volume until your engineer signs off.

product-561-292
sintered PE sheets | NAVI Titanium

Sample fees are credited back.‌ A custom prototype fee is 100% deductible from your first bulk order, so the cost of evaluating us is effectively zero if you proceed.

Free standard samples are available at 100×100mm‌ for material and quality verification; you cover only the international shipping cost. This is the fastest way to test chemical compatibility and pore structure before designing a full part.

Material and grade can be changed between prototype and production‌ without restarting the process. If your sample run reveals that PP handles your 85°C duty better than PE, or that a smaller pore size gives better clarity, we adjust the specification rather than forcing you into the grade you first guessed.

For engineering teams evaluating multiple suppliers in parallel, this means you can run a real side-by-side comparison on your own equipment within a week - instead of comparing datasheets and hoping the numbers translate to your process.

2.. Equipment with non-standard installation geometry

Off-the-shelf filter plates fit standard housings. Real industrial equipment rarely does. Retrofits, legacy housings, imported machinery and custom-built process skids all tend to demand a shape that does not exist in any catalog - and the usual answer is either an expensive new housing or a compromised fit with bypass leakage and uneven flow.

Our sintered plastic sheets are designed to be worked, not just installed:

Field-friendly machining.‌ Sheets can be cut, drilled, milled, tapped and hot-welded on site using ordinary plastic-working tools - a band saw, a hole saw, a router or a standard workshop drill. No waterjet, no CNC, no special tooling required. Your own maintenance team can adjust a part in an afternoon instead of waiting on a supplier.

Supplied pre-cut to your CAD drawing.‌ If you would rather not touch it, send us the drawing and we deliver the finished profile: circular, square, rectangular, ring-shaped, or an irregular outline with shaped cutouts for existing mounting points.

Mounting features built in.‌ We can add mounting holes, counterbores, edge grooves, sealing lips and O-ring seats directly during production, so the part drops into your existing frame without adapters between the sheet and the housing.

Welded frames and connectors.‌ For applications that need an integrated assembly, we hot-weld solid plastic frames, flanges.

sintered PP sheets | NAVI Titanium
sintered PT sheets | NAVI Titanium

Threaded connectors and spigots to the sintered sheet, delivering a finished unit that bolts on rather than a sheet you have to assemble.

Thickness held to ±0.1mm‌, with flatness controlled across the full panel, so sealing faces close evenly and you avoid the leak paths that come from a warped or inconsistent sheet.

Tight fit in confined spaces.‌ Custom sizing means you can match an existing aperture exactly, removing the bypass flow that plagues oversized replacements and the vibration that comes from undersized ones.

Retrofit without redesign.‌ Because the sheet itself can be shaped to the housing, you can replace a worn perforated plate, a failed filter cloth assembly or a corroded metal element with a sintered polymer equivalent at the same interface - no new housing, no new piping, no shutdown for re-engineering.

If you send us a photo of your existing part alongside the drawing, we will most often identify the mounting features that matter and quote a drop-in replacement.

❌ Not the right fit if you need:

Filtration of concentrated strong oxidizing acids‌

PVDF grade covers most aggressive chemical duty, but concentrated oxidizing acids attack the polymer chain itself. In those extreme cases, titanium or stainless sintered media is the right recommendation, and we will steer you there directly.

Very high differential pressure without support‌

Standard sheets are rated to about 1.0MPa, and high-pressure duty requires an added reinforcing frame. If your system runs above that without a support structure, specify a reinforced assembly or switch to a rigid metal element.

Disposable, single-use filter media‌

Our sheets are built for long-term reuse, not throwaway duty. If your process genuinely requires single-use media for contamination control or disposal reasons, a melt-blown or membrane cartridge will be more economical than paying for a reusable sheet you will discard after one cycle.

Sub-micron absolute-rated sterile filtration‌

Below roughly 0.2μm, absolute-rated membrane filtration is the appropriate technology. Sintered polymer sheets are excellent for micron-level clarification, prefiltration and membrane support layers, but they are not a substitute for validated sterilizing-grade membranes.

⚠️ Worth a conversation before you order:

Mixed chemical streams‌ - send us the medium composition and we will confirm material compatibility rather than guess

Precision tighter than your current spec allows‌ - pore size is adjustable from 0.5μm to 200μm, so your target may be achievable

Thickness-critical installations‌ - thickness is held to ±0.1mm, but sealing and gasket design should be reviewed together

First-time conversion from filter cloth or perforated plate‌ - we can map your existing flow rate and pressure drop onto a sintered equivalent

If your application falls in the "not the right fit" column, tell us anyway - we manufacture sintered metal media as well and will point you to the material that actually solves your problem.

 

Full Customization Capabilities (No Hidden MOQs)

As an in-house manufacturer, we don't force you into standard stock sizes - we build parts to match your exact equipment:

Material tuning‌:

‌We match material grade to your chemical compatibility needs, including food-grade, anti-static and high-purity electronic grades

01

Precision cutting:

We cut sheets to your exact CAD drawing, including custom profiles, mounting holes, grooves and shaped cutouts, with zero extra cutting fees for standard orders

02

Integrated assembly:

We can weld plastic frames, threaded connectors, seal gaskets directly to the sheet for drop-in installation, no extra assembly work needed on your end

03

Tailored performance:

We adjust porosity and pore size to match your exact flow rate and filtration precision requirements, no one-size-fits-all specs

04

Custom packaging:

We offer industrial bulk packaging, food-grade sealed packaging and Class 1000 clean room vacuum packaging for semiconductor/pharma applications

05

Note: We accept custom orders as small as 1 piece for lab testing and prototype work - no 1000-piece minimums.

 

NAVI Titanium Services

 

1

Simple, Transparent Order & Delivery

 

We cut out the unnecessary back-and-forth most suppliers put you through:

  • Send us your drawing, working condition details and required quantity
  • Our engineer replies within 24 working hours with a formal quote, performance recommendation and lead time
  • After order confirmation, we send weekly production updates so you never have to chase for status
  • Your order ships with full QC documentation and tracking information
2

Lead Time Commitments

 

Stock standard sheets:

Ship within 24 hours of order confirmation

 
 

Standard custom cut orders:

5-7 working days production time

 
 

Special material / large custom orders:

10-14 working days production time

 
 

On time delivery rate:

Our delivery rate over the past 3 years has been 98.7%

 
3

Shipping & Warranty

 

We support FOB, CFR, CIF, DAP and DDP shipping terms worldwide

All sintered plastic sheets carry a 12-month quality warranty: if a part fails under normal operating conditions within the warranty period, we replace it for free with no extra charges

We provide lifetime technical support for installation, cleaning and maintenance for every order.

FAQ
 
 

Q: Do you provide FDA-compliant sheets for food and beverage contact?

+

-

A: Yes, our food-grade UHMWPE and PP sheets meet FDA 21 CFR Part 177.1520 requirements for food contact, with full compliance documentation available on request.

Q: What cleaning methods work for these sheets after they get clogged?

+

-

A: You can use reverse water/air backflushing, ultrasonic cleaning, or mild chemical soaking depending on the trapped contaminant. We provide a detailed cleaning guide with every order, and most sheets can be regenerated 30+ times before replacement.

Q: Can I order a small sample for lab testing before placing a bulk order?

+

-

A: Yes. We provide free 100x100mm standard samples, you only cover international shipping costs. Custom sample parts are available for a small prototype fee, which is 100% credited to your first bulk order.

Q: How do I get an accurate price quote?

+

-

A: Just send us an email with required material, thickness, size, pore size, quantity and your application details, and our team will send back a formal quote within 24 working hours.

Q: Can these sheets be welded to other plastic components on site?

+

-

A: Yes. PE, PP and PVDF sintered sheets can be hot welded to matching solid plastic materials, just let us know if you need pre-welded assemblies when you send your inquiry.

 

Hot Tags: sintered plastic sheet, China sintered plastic sheet manufacturers, suppliers, factory, high porosity polyethylene filter, sintered polypropylene filter disc, sintered polypropylene filter insert, sintered porous plastic filter element, sintered porous plastic filter plate, sintered PTFE filter cartridge

Send Inquiry