Titanium Banjo Bolt

Titanium Banjo Bolt
Product Introduction:
1.Specification
Product name: Titanium Banjo Bolt
Internal Code: NAVI-3-021
Brand: NAVI Titanium®
Product Type: CNC machined titanium bolts, screws, nuts, studs, washers, flanges, and custom components
Raw materials: Gr1, Gr2, Gr3, Gr4, Gr5, Gr6, Gr7, Gr9, Gr12, Gr23
Standard: ASTM/ASME, DIN, JIS, GB/T
Advanced fields of NAVI: Motorcycle, automotive, bike, machinery, etc.
Common applications include motorcycles from: Surron, KTM, Ducati, Yamaha, Honda, Kawasaki, Suzuki, Harley-Davidson, etc.
2. Purchasing guide
(1) Process
According to standard specifications or your design drawings
(2) Customization
Custom dimensions, structures, threads, tolerances, and surface finishes are available
(3) Technology support
Professional one-for-one service, welcome to contact us
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Description
Technical Parameters

NAVI Titanium supplies premium titanium banjo bolt, a hollow fluid fitting stud used to connect fluid pipelines with banjo connectors. NAVI Titanium delivers this low-mass hardware solution to overseas buyers, helping racing and industrial users cut sprung mass while retaining dependable joint integrity and chemical resistance under intense fluid load. Our stud replaces conventional steel banjo studs for fluid circuit setup, resisting rust and chemical erosion from brake fluid. It maintains steady mechanical behaviour in dynamic working conditions and lowers long-term upkeep expense for your fluid circuit upgrades.

Titanium Banjo Bolt Honda | NAVI Titanium
Honda
Titanium Banjo Bolt Kawasaki | NAVI Titanium
Kawasaki
Titanium Banjo Bolt Ducati | NAVI Titanium
Ducati

Solutions of NAVI Titanium

 

The banjo stud is applied in scenarios where regular steel hardware adds excess mass and shows weak chemical resistance. Compared with steel and stainless steel hardware, the base material features low density yet strong load-bearing capability. When used on fluid transfer systems, this banjo stud balances mass optimisation and structural stability, suitable for racing and heavy-duty fluid linking needs. It can withstand brake fluid erosion and repeated load cycling without behaviour degradation. Metal hardware helps engineers achieve mass trimming without sacrificing system stability. Please review the table below for full material parameters.

 

Titanium Banjo Bolt Solution | NAVI Titanium

 

Titanium Banjo Bolt Click | NAVI Titanium

 

Our banjo stud includes single-hole and double-hole types, with hexagon or torx head choices. NAVI Titanium accepts bespoke shapes based on your technical blueprints. We adjust banjo eye size, hole layout and head outline. Send your 2D/3D blueprints, and our engineering team develops tailor-made stud samples to match your build structure.

Titanium Banjo Bolt | NAVI Titanium
Titanium Banjo Bolt | NAVI Titanium
Titanium Banjo Bolt | NAVI Titanium

Application

 

NAVI Titanium stud serves high-load fluid circuits mainly for two-wheel and race vehicle sectors. It firmly links fluid hoses to calipers and master cylinders. The base material cuts component mass and offers superior chemical resistance against brake fluid. It fits racing and street vehicles, supporting stable joint integrity under frequent load cycles and harsh external working conditions.

Motorcycle Hydraulic Brake System

Banjo studs are widely adopted within two-wheeler fluid circuit assemblies, suitable for both daily street two-wheelers and professional track racing two-wheelers. Acting as the vital link between fluid hoses and calipers, this hardware reliably transfers fluid load while effectively reducing sprung mass. Reduced sprung mass enhances suspension feedback and cornering handling for operators, delivering a more responsive and confidence-inspiring ride. NAVI Titanium titanium banjo bolts withstand oxidation and brake fluid erosion, preventing rust seizure during prolonged rides in wet or humid conditions. Standard metric shaft sizes including M10×1.0 and M10×1.25 are offered. Bespoke shaft and hole layouts can be manufactured to match custom two-wheeler rebuilds and high-performance racing rework projects, ensuring precise fitment and dependable behaviour across diverse applications. Each stud is precision-shaped from premium base metal and checked for shaft accuracy and joint contact quality before handover.

Titanium Banjo Bolt Motorcycle | NAVI Titanium
Titanium Banjo Bolt Automotive | NAVI Titanium

Automotive Racing Brake Hydraulic Line

For high-performance race vehicle builds, our banjo stud links upgraded fluid hoses to racing calipers and master cylinders. Race vehicles endure cyclic heavy fluid load and sharp temperature swings around every track lap, demanding hardware that remains dependable under extreme conditions. Standard steel banjo studs carry excess mass and corrode readily, while metal variants preserve robust mechanical strength with notable mass trimming, contributing to improved handling and fluid response. NAVI Titanium studs maintain stable joint integrity to stop brake fluid leakage under severe racing stress. Bespoke layout for race vehicle fluid circuits is available, supporting tailored shaft and port layouts. Every finished stud undergoes rigorous shape checking prior to handover to satisfy strict motorsport requirements. Consistent shaping tolerances and verified joint integrity help teams meet technical regulations and maintain dependable fluid containment throughout demanding race weekends.

Purchasing guide

Titanium Banjo Bolt Purchasing | NAVI Titanium

Quality control (QC)

NAVI Titanium runs ISO 9001 certified factory for titanium bolt CNC production. Raw titanium stock is inspected before machining. Every finished bolt is checked for grade, dimension, thread and surface quality. Nonconforming items get rejected. Click the button below to view full material COA for your order verification.

Titanium Banjo Bolt  COA | NAVI Titanium

Click to download

Titanium Bolts Manufacturing Process

 

Precision production defines every titanium banjo bolt we create. Below table displays our complete manufacturing process workflow, from raw titanium material incoming inspection through CNC machining, surface finishing and final QC checks. Each step guarantees stable quality for standard and custom banjo bolt orders.

Process Description
Raw Material Inspection Grade 5 titanium alloy bar stock incoming test for chemical composition and mechanical property.
CNC Turning & Milling Precision machining for banjo bolt body, banjo eye, inner cross hole and bolt head.
Thread Machining Precision thread cutting or thread rolling to guarantee thread fit and fatigue resistance.
Deburring & Surface Treatment Remove sharp edges; optional polishing or anodizing for surface protection and color customization.
Dimensional & Visual QC Check tolerance, surface defects, hole coaxiality.
Pressure & Sealing Sample Test Sampling hydraulic pressure test for sealing performance.
Final Packing Clean, pack and label qualified banjo bolts.

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NAVI Titanium Button Head Bolts – Reference Specifications

 

NAVI Titanium supplies multiple types of banjo bolts with varied thread sizes and hole designs. Below table lists our standard specifications and material comparison data for reference only. Contact our team to confirm customized sizes, thread pitches and alloy grades for your titanium bolt orders.

Item Standard Option
Material Ti-6Al-4V Grade 5 Titanium Alloy
Bolt Type Single hole banjo bolt / Double hole banjo bolt
Common Thread M10×1.0, M10×1.25
Head Style Hex / Torx
Surface Finish Natural titanium / Anodized color / Polished
Custom Service Drawing-based custom dimension available

 

Why Choose NAVI Titanium Bolts

NAVI Titanium focuses on precision titanium fastener manufacturing, with rich experience supplying titanium banjo bolts for global racing, automotive and motorcycle clients. Our factory holds ISO 9001 certification and owns full CNC production lines, enabling consistent machining accuracy across every order. We handle prototype sampling and mass production for standard and custom titanium  bolts, supporting both one-off development projects and recurring volume supply. Our in-house engineering team reviews your drawings before production to avoid dimension errors and to confirm thread, hole and sealing surface specifications. Every batch undergoes strict material and dimensional inspection, and we provide test documents to support your product validation. We keep flexible MOQ to serve small prototype orders and large-volume bulk orders from worldwide buyers. From raw material sourcing to final packing, each step is documented and traceable, giving you dependable quality and predictable lead times for every titanium bolt project. We optimize logistics and shipping service for global customers buying NAVI Titanium bolts. We support multiple shipping methods including air express, sea freight and air freight, to match different lead time and budget requirements.

Titanium Banjo Bolt Transit | NAVI Titanium
Titanium Banjo Bolt Stock | NAVI Titanium

Our team recommends the most suitable option based on order quantity, destination and urgency, helping you balance cost and delivery speed. Our packaging uses shock-proof material to protect precision bolts from scratches and deformation during transit. Before shipment, we fully inspect package labeling and packing integrity to reduce the risk of misdelivery or transport damage. We share tracking number once goods depart our warehouse, so you can monitor shipment progress at any time. For urgent prototype orders, we arrange fast production and express delivery to shorten your waiting cycle. Clear shipping documentation and responsive communication ensure your banjo bolts arrive safely and on schedule, wherever your workshop or distribution center is located. NAVI Titanium provides full after-sales technical support for all titanium banjo bolt purchases. Our sales and engineering team offers professional guidance on thread selection, installation suggestions and compatible washer matching, helping you avoid fitment issues and leakage risks. If you receive non-conforming products caused by our production, we actively arrange rework or replacement solutions and follow up until the issue is fully resolved. 

FAQ
 
 

What maintenance does the titanium banjo bolt need, and what is its service life?

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Titanium banjo bolts have strong corrosion resistance, requiring minimal daily maintenance. Wipe dirt on the surface regularly. Its service life depends on working pressure and operating environment. Under normal street brake use, it lasts far longer than steel banjo bolts. We recommend checking sealing condition during regular brake system inspection.

How should I replace the titanium banjo bolt for my motorcycle brake system?

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Release brake pressure first and drain partial brake fluid. Remove the old bolt and replace copper washers at the same time. Install NAVI Titanium banjo bolt and tighten to recommended torque. Refill brake fluid and bleed air from the brake circuit. Do not over-torque to avoid thread damage.

Can you supply custom titanium banjo bolt according to my drawings for automotive racing projects?

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Yes. NAVI Titanium accepts OEM & ODM custom titanium banjo bolts. Send your 2D or 3D drawings with thread, dimension and hole requirements. Our engineers review feasibility and provide samples for testing before mass production. We support custom head shapes, hole quantity and special thread specifications.

What material grade do you use for standard titanium banjo bolts, and can I get COA?

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Our standard titanium banjo bolt adopts Grade5 Ti-6Al-4V titanium alloy. COA documents are available upon request. You can click the COA button on this page to view material certification. We provide batch COA for every bulk shipment for your quality verification.

Are titanium banjo bolts compatible with all brake fluid types for motorcycle and automotive hydraulic systems?

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NAVI Titanium banjo bolts are compatible with most common DOT brake fluids. Titanium features excellent resistance to brake fluid corrosion. Still, we recommend confirming your brake fluid type before installation. Avoid mixing incompatible brake fluids to protect the whole hydraulic sealing system.

 

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